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China supplier Factory of Industrial Steel Forging Chain with Machinery Parts and Bucket Transmission Elevator Conveyor Roller Bush Forged Chain Link in Cement Industry

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Structure: Combined Chain
Material: Alloy
Type: Cranked Link Chain
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

bush chain

What are the factors to consider when selecting a bush chain material?

When selecting a bush chain material, several factors should be considered to ensure optimal performance and longevity in specific applications. These factors include:

1. Load capacity: The material should have sufficient strength and hardness to withstand the expected load without deformation or failure. Higher load capacities typically require materials with greater tensile strength and wear resistance.

2. Wear resistance: The material should have good wear resistance to withstand the friction and abrasive forces experienced during chain operation. This is particularly important in applications where the chain may come into contact with harsh or abrasive environments.

3. Corrosion resistance: Depending on the operating environment, the chain material should exhibit resistance to corrosion caused by moisture, chemicals, or other corrosive substances. Corrosion-resistant materials, such as stainless steel or certain alloys, are commonly used in applications where exposure to corrosive elements is expected.

4. Temperature resistance: The material should be capable of withstanding the temperature range experienced in the application. High-temperature applications may require materials with heat-resistant properties to prevent deformation or loss of strength.

5. Fatigue strength: The material should have good fatigue strength to withstand repeated stress cycles without experiencing fatigue failure. This is particularly important in applications where the chain undergoes frequent start-stop or reversing movements.

6. Compatibility with lubrication: The chain material should be compatible with the lubricant used in the application. Some materials may require specific lubrication types or may be self-lubricating, while others may have limitations regarding lubrication compatibility.

7. Cost-effectiveness: Consideration should also be given to the cost-effectiveness of the material. Balancing performance requirements with cost considerations is crucial to ensure the best value for the specific application.

By carefully evaluating these factors and considering the specific requirements of the application, the most suitable material for the bush chain can be selected. Common materials used for bush chains include carbon steel, stainless steel, heat-treated alloys, and specialty polymers.

bush chain

Can a bush chain be used in vertical lifting applications?

Yes, bush chains can be used in vertical lifting applications. The design and construction of bush chains make them suitable for transmitting power and lifting heavy loads in a vertical direction. Bush chains are commonly used in various vertical lifting systems such as elevators, cranes, hoists, and material handling equipment.

When utilizing a bush chain for vertical lifting, several factors should be considered:

1. Load capacity: Determine the maximum load that the bush chain needs to support during the lifting operation. Select a bush chain with an appropriate load capacity to ensure it can handle the weight of the load.

2. Safety factors: Consider the safety requirements and regulations for vertical lifting applications. Ensure that the selected bush chain meets the necessary safety standards and has a sufficient factor of safety to handle the intended load.

3. Speed and acceleration: Evaluate the desired lifting speed and acceleration. Take into account the weight of the load, the distance to be lifted, and the required lifting time. Ensure that the bush chain is capable of safely lifting the load at the desired speed and acceleration.

4. Tensioning and alignment: Proper tensioning and alignment are crucial for the smooth and reliable operation of a bush chain in vertical lifting applications. Ensure that the bush chain is properly tensioned and aligned to prevent issues such as chain slack, skipping, or jamming.

5. Lubrication: Provide adequate lubrication to reduce friction and wear between the bush chain components. Lubrication helps to prolong the life of the chain and ensures smooth movement during the lifting operation. Select the appropriate lubrication method based on the application requirements and operating conditions.

It is important to consult the manufacturer’s guidelines and specifications when selecting and installing a bush chain for vertical lifting applications. Proper maintenance and regular inspections should also be conducted to ensure the safe and reliable operation of the bush chain in the vertical lifting system.

bush chain

What are the main components of a bush chain?

A bush chain consists of several key components that work together to enable efficient power transmission. The main components of a bush chain include:

1. Bushings: Bushings are cylindrical components with a hollow bore that fit into the chain links. They provide a low-friction interface between the chain pins and the link plates, allowing smooth rotation and reducing wear.

2. Pins: Pins are cylindrical metal rods that connect the inner plates and outer plates of the chain links. They pass through the bushings and provide the rotational movement of the chain. The pins are hardened and precisely machined to withstand the loads and provide durability.

3. Link Plates: Link plates are flat metal plates that are connected by the pins. They form the main structure of the chain and transmit the tensile forces. The link plates are typically made of high-strength steel and are designed to withstand the applied loads.

4. Rollers: Some bush chains feature rollers that are located between the link plates and the bushings. These rollers allow smoother engagement with sprockets or other mating components, reducing friction and enhancing the chain’s performance. Rollers also help to maintain proper chain tension.

5. Retaining Clips or Rivets: Retaining clips or rivets are used to secure the pins in place and prevent them from rotating within the link plates. They ensure the integrity of the chain assembly and maintain the proper alignment of the components.

6. Lubrication: Lubrication is crucial for the proper functioning and longevity of a bush chain. It helps to reduce friction, minimize wear, and prevent corrosion. Lubrication can be applied through various methods, such as oil bath, oil drip, or periodic lubrication.

These components work together to provide reliable power transmission in bush chain systems. The precise design and construction of each component contribute to the overall strength, durability, and efficiency of the chain.

China supplier Factory of Industrial Steel Forging Chain with Machinery Parts and Bucket Transmission Elevator Conveyor Roller Bush Forged Chain Link in Cement Industry  China supplier Factory of Industrial Steel Forging Chain with Machinery Parts and Bucket Transmission Elevator Conveyor Roller Bush Forged Chain Link in Cement Industry
editor by CX 2024-04-04

China supplier China Factory of Industrial Steel Forging Chain with Machinery Parts and Bucket Transmission Elevator Conveyor Roller Bush Forged Chain Link in Cement Industry

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Structure: Combined Chain
Material: Alloy
Type: Cranked Link Chain
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

bush chain

What are the factors to consider when selecting a bush chain material?

When selecting a bush chain material, several factors should be considered to ensure optimal performance and longevity in specific applications. These factors include:

1. Load capacity: The material should have sufficient strength and hardness to withstand the expected load without deformation or failure. Higher load capacities typically require materials with greater tensile strength and wear resistance.

2. Wear resistance: The material should have good wear resistance to withstand the friction and abrasive forces experienced during chain operation. This is particularly important in applications where the chain may come into contact with harsh or abrasive environments.

3. Corrosion resistance: Depending on the operating environment, the chain material should exhibit resistance to corrosion caused by moisture, chemicals, or other corrosive substances. Corrosion-resistant materials, such as stainless steel or certain alloys, are commonly used in applications where exposure to corrosive elements is expected.

4. Temperature resistance: The material should be capable of withstanding the temperature range experienced in the application. High-temperature applications may require materials with heat-resistant properties to prevent deformation or loss of strength.

5. Fatigue strength: The material should have good fatigue strength to withstand repeated stress cycles without experiencing fatigue failure. This is particularly important in applications where the chain undergoes frequent start-stop or reversing movements.

6. Compatibility with lubrication: The chain material should be compatible with the lubricant used in the application. Some materials may require specific lubrication types or may be self-lubricating, while others may have limitations regarding lubrication compatibility.

7. Cost-effectiveness: Consideration should also be given to the cost-effectiveness of the material. Balancing performance requirements with cost considerations is crucial to ensure the best value for the specific application.

By carefully evaluating these factors and considering the specific requirements of the application, the most suitable material for the bush chain can be selected. Common materials used for bush chains include carbon steel, stainless steel, heat-treated alloys, and specialty polymers.

bush chain

How do you ensure proper tensioning and alignment of a bush chain?

Proper tensioning and alignment of a bush chain are crucial for its optimal performance and longevity. Here are the steps to ensure proper tensioning and alignment:

1. Tensioning:

– Consult the manufacturer’s guidelines: Refer to the manufacturer’s specifications or guidelines for the recommended tensioning method and tension values specific to the bush chain you are using.

– Check the sag: Measure the sag of the chain between two sprockets. The sag should be within the recommended range provided by the manufacturer. Adjust the tension as necessary to achieve the proper sag.

– Use a tensioning device: Depending on the application, you may use a tensioning device such as a tensioner or an idler sprocket to achieve the desired tension. These devices help maintain the tension over time as the chain wears.

2. Alignment:

– Visual inspection: Visually inspect the alignment of the chain with the sprockets. Ensure that the chain is properly seated on the sprocket teeth and running parallel to the sprocket shaft.

– Sprocket alignment: Check the alignment of the sprockets themselves. They should be aligned with each other and positioned correctly on their respective shafts.

– Adjustment: If misalignment is detected, make the necessary adjustments to align the chain and sprockets. This may involve repositioning the sprockets or adjusting the tensioning devices.

3. Regular inspection and maintenance:

– Periodically check the tension and alignment of the bush chain during routine maintenance. This ensures that any changes or deviations can be detected and corrected promptly.

– Monitor wear and elongation: Over time, bush chains may experience wear and elongation. Regularly measure the chain length or inspect for signs of elongation to determine if chain replacement or adjustment is necessary.

Proper tensioning and alignment of a bush chain optimize its performance, minimize wear, and reduce the risk of premature failure. Following the manufacturer’s guidelines and performing regular inspections and maintenance will help ensure the proper tensioning and alignment of the bush chain in your application.

bush chain

How does a bush chain differ from other types of chains?

A bush chain, also known as a bush roller chain or bushing chain, differs from other types of chains in its construction and design. Here are the key ways in which a bush chain differs:

1. Bushing Design: The main distinguishing feature of a bush chain is the presence of bushings or sleeves between the inner and outer links. These bushings serve as bearings that reduce friction and wear between the chain components, resulting in smoother operation and increased chain life.

2. Simplex, Duplex, and Triplex Configurations: Bush chains are available in different configurations, including simplex, duplex, and triplex. These configurations refer to the number of strands of chain running parallel to each other. This allows for increased load capacity and higher torque transmission in the chain system.

3. Link Plate Design: The link plates in a bush chain are typically thicker and heavier compared to other types of chains. This design provides enhanced strength and durability, allowing the chain to withstand heavy loads and resist elongation under tension.

4. Precision Bushing Fit: The bushings in a bush chain have a precise fit with the pins, which ensures proper alignment and smooth rotation. This reduces friction, minimizes wear, and improves the overall efficiency of the chain system.

5. Lubrication Requirements: Bush chains usually require regular lubrication to maintain optimal performance and reduce friction between the components. Lubrication helps prevent wear and corrosion, ensuring the longevity of the chain.

6. Wide Range of Applications: Bush chains are versatile and find applications in various industrial settings, including machinery, automotive systems, agriculture, material handling, mining, and more. Their robust construction and ability to handle high loads make them suitable for demanding applications.

Overall, the inclusion of bushings, the configuration options, and the design characteristics of bush chains distinguish them from other types of chains. Their unique features make them ideal for applications that require durability, high load capacity, and reduced friction for reliable power transmission.

China supplier China Factory of Industrial Steel Forging Chain with Machinery Parts and Bucket Transmission Elevator Conveyor Roller Bush Forged Chain Link in Cement Industry  China supplier China Factory of Industrial Steel Forging Chain with Machinery Parts and Bucket Transmission Elevator Conveyor Roller Bush Forged Chain Link in Cement Industry
editor by CX 2023-07-20