FRP GRP Fiberglass Filament Winding Pipes Making Machine

FRP GRP Fiberglass Filament Winding Pipes Making Machine

The diameter variety of FRP pipes winding machine HBYX can design and manufacture is: DN15mm-DN4000mm.
Make an instance with the pipe winding machine which can create highest diameter 2500mm:
QFW-2500VI FRP Pipe Generation Line
one. Introduction
FW-2500VI Personal computer management Winding Machine is adopted sophisticated damp continuous fiber winding approach, it is a new merchandise designed in China, and its perform residence has been improved and produced for a lot of occasions. The machine has really sensible framework, inventive style, and it operates simply, the interface among operator and device is realistic. 
2. The major parameters          
2.one  The complete power: 85kw
two.2  The maximum diameter can be created: DN200-2500mm
2.3  The effective duration of the pipe:12m
two.4  The efficiency:1000kg/h
2.five  The baking board’s temperature of curing station:one hundred and five-160 diploma centigrade
two.six  The maxi velocity of conveying roving: 100m/min
2.seven  The width of the roving sheet:200mm
2.8  The winding angle: 30°-90°
2.9  The maxi speed of run: 90m/min
2.ten  The maxi mould-unloading drive:83t
2.eleven  The rated drawing force of the capstan:5t
two.12  The rated strain of the hydraulic system:16MPa
Note: if provides the infrared ray baking boards, the total energy: 135KW
3. The significant attributes of the products
3.1 The sophisticated configuration: We created the accessories and the system by ourselves and committed to have the outstanding configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial management laptop is produced in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, steadiness, and precision of the even though equipment running. The menu is exhibited in Chinese and English, the interface in between the operator and the machine is reasonable, it is simple to function and the working issue can be adjusted freely by means of the rotary knob on the panel board. 
three.two It has been adopted the most recent edition winding application created by ourselves. And the roving arrangement is standard, enclosure is total, the placement of the trolley is precise. The wound consequence must be typical rhombuses checked by a single piece of roving. The parameter such as the width of roving sheet, the winding duration and the winding diameter are all not constrained in the software program.
three.3 The features of the managing system include hand handle, semi automatic, computerized, unexpected emergency brake, limit switch defense and stepless pace regulation. It should not influence the linearity when the function of stepless speed regulation has been began.
three.4 The winding resin and incorporating mortar supplementary resin are conveyed into the mixer by the normal volume pump, soon after the curing agent handed the stream meter, atomized by the pressure air, and then blended with the resin in the mixer. Be flowed out together from the mixer, and then be sprayed into the winding resin tank and the sprayer of including mortar supplementary resin separately. This variety of common volume pump has some benefits, these kinds of as huge adjustment assortment of volume of stream, to function effortlessly and lower stoppage when compared with the other sort of mixer.
three.five The motive electrical power of the winding trolley working is positioned at 1 end of the mattress physique, the motor drives the reducer and drag the trolley to move by the chains, and it is set the adjustment system for the tightness of the chains at the end of the human body.  3.6 The running electrical power units of the interior layer making machine and the winding machine are positioned at a single stop of the bed entire body. The motor drives the planetary harmony wheel reducer, and drags the trolley to run CZPT by way of the chains. The changing unit of the chain loose or quickly has been set at the tail finish of the mattress human body. Or the working power units are positioned at 1 side of the trolley, the motor generate the reducer and drag the trolley to operate by rack and gear wheel transmission system.
three.seven The trolley of the inner layer generating device matches the hydraulic lifting platform to satisfy the different diameter of the pipes.
3.8 The resin supply method of the inner layer creating equipment is exact same to the winding machine. The movie clamper and the woven materials clamper are set on the trolley, and their tensile can be adjusted, they can make the movie and the woven materials be wound on the mould steadily.
three.9 The curing station is adopted vitality conserving variety infrared ray baking boards, they are positioned in the longitudinal direction parallel with the mould. They can make the pipe heated steadily for the duration of the curing. If the indoor temperature is earlier mentioned 15ºC in winter season, the baking board can be electrical power-off to save vitality and can drop the cost. The baking board can be divided into two teams, it can use only with one particular group when wind the limited pipe.
3.10 Except the mould-unloading equipment, the other one units are all established device stock heads and device tails, used to support and drive the mould.
3.11 The fixing device is set water-spraying gadget, it can decrease the pollution of the dust in the air, to prolong the existence of the grinder.
3.12 The resistance centre among the pipe and the mould is coincident with the forcing heart of the mould-unloading hydraulic container in the mould-unloading machine, and they are set.Equally of the mould supporting trolley and the pipe supporting trolley are adopted forklift composition for supporting the moulds with diverse diameter.
For the duration of mould-unloading, the mould-unloading drive is fantastic at the starting, the force equipped by hydraulic container when the mould drawn from the pipe at some length, the mould-unloading power turning out to be small, at this moment, the capstan motor has been set on to enhance the mould-unloading speed.
four. The components of FW-2600VI Laptop management Pipe Generation Line
4.one Internal liner producing device, its quantity is one set
four.1.1 Major shaft transmission system
four.one.2Transmission system of trolley and working
four.1.3Bed human body (its length is 18meters)
4.1.4CZPT managing technique
four.1.5The front and rear assistance frames for supporting the mould
4.1.6Resin provide and showering system
four.one.7The hydraulic lifting platform
4.1.8Film and cellular materials clamper
4.1.9CZPT pumping station
4.two Laptop manage winding device, its quantity is one set
4.two.one Major shaft transmission program
4.two.2 Winding trolley and transmission method
4.2.3 Introducing mortar trolley and transmission system
4.2.4 Lifting and source mortar system
four.2.5 Bed physique (its duration is 19 meters)
four.two.6 Incorporating mortar trolley and transmission program
four.2.seven The entrance and rear assist frames for supporting the mould
four.2.eight  Computer managing technique
4.two.9  The resin offer system for winding and for complement in incorporating mortar
4.two.ten Film and mobile fabrics clamper
4.2.eleven Sliding unit
4.three Curing stations, its amount is 4sets 
4.3.1 Main shaft transmission method       
four.3.two The front and rear assist frames for supporting the mould
4.3.three CZPT apparatus managing system
four.three.4 Curing framework and infrared ray baking boards
4.four Restoring machine, its quantity is one particular set
four.four.one Major shaft transmission system
four.4.2 The front and rear assistance frames for supporting the mould
4.four.3  Socket end uniform unit
four.four.4 Spigot end fixing device
four.4.five CZPT equipment controlling technique
4.4.6 Dust taking away method
4.five Mould unloading device, its quantity is a single established
four.five.one Gantry
4.5.two Unloading mould trolley
4.five.three Supporting pipe trolley
4.5.four Supporting mould trolley
4.5.five Higher pace dragging mould technique
four.5.six Unloading mould hydraulic program
four.five.seven Electricity Managing box
four.five.eight Xihu (West Lake) Dis. monitor
4.5.nine Sliding device
four.five.10 Pulling cable bracket
four.six  Resin blend station, its quantity is one set
four.6.1 Underground storage tank
4.six.two Blend tank
four.6.3 Resin conveying system
4.six.four CZPT contribution box
five. Important factors
five.one  PC CZPT computer: produced in ZheJiang , china
5.2  The spindle transducer: made in Simons, Germany
5.three  The servo motor and the driver of the trolley: created in Panasonic, Japan
five.4  The photoelectric encoder: produced in OMRON, Japan
5.5 Planet harmony reducer: produced in Xihu (West Lake) Dis.i Group, ZheJiang , China
five.6  The electrical components: made in Delixi Group, China
6. The improved specialized provider
6.1 Give the complex resources for creating the gear (the instruction for working the products, the electrical chart, the basis chart of the tools).
six.2 Give the layout standard and design and style application for the FRP pipes, and move forward the instruction for the pipe method design. 
six.3 Supply the FRP content companies and move forward with the education for the winding engineering.
6.4 Offer the varieties for the laboratory check, and the testing for the equipment, and move forward the coaching for the testing technology.

 

FRP GRP Fiberglass Filament Winding Pipes Making Machine